China Class 900 Fully Welded Trunnion-Mounted DBB Gas Ball Valve with Gear Operator Manufacturer, Factory

● Fully Welded Valve Body: Ensures a continuous pipeline connection with zero external leakage, reducing maintenance and enhancing reliability in underground and subsea installations.

● DBB Design: Provides secure isolation and safe cavity pressure relief, preventing leaks and maintaining pipeline integrity.

● Trunnion-Mounted Ball: Offers stable sealing even under high pressure and large diameter conditions.

● Gear-Operated: Low-torque, smooth manual operation for ease of control.

● Fire-Safe & Anti-Static: Complies with fire-safety standards for safe operation in critical pipeline systems.

Product Description

Key Features

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Double Block-and-Bleed (DBB) Configuration

Provides secure pipeline isolation and safe cavity pressure relief, preventing leaks and ensuring safe operation in gas transmission systems.

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Trunnion-Mounted Ball Design

Maintains stable sealing under high-pressure and large-diameter conditions, extending valve life and reducing wear in gas pipelines.

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Gear-Operated Mechanism

Low-torque, smooth manual operation for precise control, even under full pressure, ensuring ease of use in critical gas applications.

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Safety Features

Includes fire-safe seats, anti-static protection, and anti-blowout stem, providing enhanced safety in high-pressure, flammable gas environments.

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Versatile Material Options

Customizable materials, including Carbon Steel, Stainless Steel, Alloy Steel, and PCTFE, ensure compatibility with various gas media, temperatures, and project requirements.

Product Description

The SLVCN Class 900 Fully Welded Trunnion-Mounted DBB Gas Ball Valve is built for high-performance, leak-free flow control in critical gas transmission pipelines. Its fully welded one-piece body ensures zero external leakage, ideal for underground, subsea, and high-pressure environments. The Double Block-and-Bleed (DBB) design ensures secure isolation and safe cavity pressure relief, protecting system integrity.

The trunnion-mounted ball offers stable sealing under high pressure and large diameters. The gear-operated design provides low-torque, smooth manual operation, while the short-stem design suits above-ground installations, with optional extended stems for buried service.

Class 900 Fully Welded Trunnion

Parts List

Parts List
1 Welding steel pipe 10 Seat 19 Seal Ring 28 Nut 37 Four Open Loop
2 Seamless steel tube 11 Seat 20 Extension Stem 29 Bolt 38 Sealing Ring
3 Right Body 12 Ball 21 Bearing 30 Packing 39 Thrust Washer
4 Spring 13 Trunnion Support 22 Extension Support 31 Thrust Washer 40 Stem Bearing
5 "O"-Ring 14 Worm-Gear 23 Pin 32 "O"-Ring 41 Stem

Technical Specifications

Technical Specifications
Technical Specifications

Dimensions: Class 900 - Full Port

Size (NPS/DN) B1 (in/mm) B2 (in/mm) RF Face to Face Weight (lb/kg)
2" / 50 1.94 / 49 1.94 / 49 14.5 / 368 137 / 62
3" / 80 2.94 / 74 2.94 / 74 15 / 381 205 / 93
4" / 100 3.94 / 100 3.94 / 100 18 / 457 337 / 153

Note: Weight and dimensions for larger valve sizes up to 56" available on request.

Frequently Asked Questions

What is a DBB Gas Ball Valve?
A Double Block-and-Bleed (DBB) valve provides two sealing surfaces with a bleed port in between. It is essential for ensuring secure pipeline isolation and safe pressure relief in gas systems.
Is the valve suitable for high-pressure environments?
Yes, this Class 900 rated valve is designed specifically for high-performance, high-pressure gas transmission pipelines and subsea environments.
Can the valve materials be customized?
Yes, we offer versatile material options including Carbon Steel, Stainless Steel, Alloy Steel, PEEK, and PCTFE to match your specific media and temperature requirements.
What are the primary benefits of the trunnion-mounted design?
The trunnion-mounted design ensures stable sealing under high-pressure conditions and large diameters, significantly extending the service life of the valve compared to floating ball designs.
Is this valve difficult to operate?
Not at all. The valve features a specialized gear-operated mechanism that provides low-torque and smooth manual operation even under full system pressure.

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