OEM Class 600 Fully Welded Trunnion-Mounted DBB Ball Valve with Pipe Extensions, Gear Operated Manufacturers, Suppliers

● Fully welded valve body with pipe extensions ensures continuous pipeline connection, reliable sealing, and reduced maintenance.

● Double Block-and-Bleed (DBB) design provides secure isolation and safe cavity pressure relief.

● Trunnion-mounted ball delivers stable sealing under high pressure and large-diameter conditions.

● Gear-operated for low-torque, smooth manual operation.

● Fire-safe, anti-static, anti-blowout design ensures safe operation in critical pipelines.

Product Description

Key Features
Product Description
Parts List
Technical Specifications

Key Features

Fully Welded Valve Body with Pipe Extensions

Seamless pipeline connection minimizes leak points, ensuring reliable long-term operation with reduced maintenance.

Double Block-and-Bleed (DBB) Configuration

Secure isolation and controlled cavity venting provide safe pressure relief in critical pipeline systems.

Trunnion-Mounted Ball Design

Maintains consistent sealing under high pressure and large diameters, reducing wear and extending valve life.

Gear-Operated Mechanism

Low-torque operation enables smooth and precise manual control, even at full rated pressure.

Safety Features for Critical Applications

Fire-safe seats, anti-static protection, and anti-blowout stem enhance safety in high-pressure and flammable environments.

Versatile Material Options

Customizable body, seat, and sealing materials allow adaptation to diverse media, temperatures, and project requirements.

Product Description

The Class 600 fully welded trunnion-mounted DBB ball valve with pipe extensions is designed for high-performance flow control in critical pipelines. Its fully welded body ensures zero external leakage, while the Double Block-and-Bleed (DBB) design provides secure isolation and safe cavity pressure relief.

The trunnion-mounted ball maintains stable sealing under high pressure and large diameters. Gear operation reduces torque for smooth, reliable manual control. Short-stem design suits above-ground installations, with optional extended stems for buried service.

Customizable body, seat, and sealing materials - including Carbon Steel, Stainless Steel, Alloy Steel, PEEK, and PCTFE - allow adaptation to various temperatures, pressures, and media. Compliant with API 6D and ASME B16.34, it is ideal for oil & gas, chemical & petrochemical, power generation, offshore/onshore pipelines, and other critical applications where safety, reliability, and low maintenance are essential.

Class 600 Fully Welded Trunnion-Mounted

Parts List

Parts List Diagram
1Welding steel pipe10Seat19Seal Ring28Nut37Four Open Loop
2Seamless steel tube11Seat20Extension Stem29Bolt38Sealing Ring
3Right Body12Ball21Bearing30Packing39Thrust Washer
4Spring13Trunnion Support22Extension Support31Thrust Washer40Stem Bearing

Technical Specifications

Technical Specifications Chart

Dimensions: Class 600 - Full Port

NPS/DNB1 in/mmB2 in/mmFW RFFW RTJFF BWEFW BWED in/mmD1 in/mmWeight
2"1.941.9411.511.6311.5116.56.579
3"2.942.941414.131412.58.58.5154
4"3.943.941717.13171410.910.9254

Weight and dimensions for larger valve sizes up to 64" available on request.

Frequently Asked Questions (FAQ)

1. What is a Trunnion-Mounted Ball Valve?
A trunnion-mounted ball valve features a ball supported by a trunnion at the top and bottom, which helps manage high-pressure loads and ensures consistent sealing, especially in large diameters.
2. Why choose a Double Block-and-Bleed (DBB) design?
The DBB configuration allows for the isolation of both upstream and downstream sides of the valve with a central cavity bleed, enhancing safety during maintenance and system pressure relief.
3. Are these valves suitable for high-pressure environments?
Yes, these Class 600 valves are specifically engineered for high-pressure applications, offering robust performance and long-term reliability in critical pipeline systems.
4. Can the body materials be customized?
Yes, our valves offer versatile material options, including Carbon Steel, Stainless Steel, and Alloy Steel, to adapt to different media and environmental conditions.
5. What industry standards do these valves meet?
Our valves are designed and manufactured in compliance with international industry standards such as API 6D and ASME B16.34 to ensure safety and quality.

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