OEM 1500LB Top Entry WCB Trunnion-Mounted Ball Valve Supplier, Factories

● Class 1500 rated for severe pressure and critical pipeline service

● Top entry design allows in-line maintenance, minimizing downtime

● WCB one-piece body delivers strength with optimized cost efficiency

● Trunnion mounted ball with DBB ensures reliable zero-leak isolation

● Fire-safe design with anti-static device and anti-blowout stem

● Worm gear operation ensures stable torque under high differential pressure

Product Description

Key Features
⚙️

Robust Trunnion Support Design

Trunnion-mounted ball absorbs axial loads under high pressure, reducing torque and ensuring long-term sealing stability.

🛡️

Spring-Energized Seat Sealing

Spring-loaded seats maintain reliable sealing during low-pressure start-up and pressure fluctuations.

🔄

SPE / DPE Seat Options Available

Single or double piston effect seat designs available to meet different pressure relief and safety requirements.

🔗

Integrated DBB with Bleed Port

Double Block and Bleed configuration enables cavity pressure relief and sealing integrity verification.

🔥

Fire-Safe Construction

Designed to maintain sealing performance during fire exposure for emergency isolation in hydrocarbon service.

💧

Optional Emergency Sealant Injection

Seat and stem sealant injection available upon request for temporary sealing under abnormal conditions.

Product Details

Class 1500 Top Entry Trunnion Mounted Ball Valve is designed for critical isolation in high-pressure and demanding service conditions, commonly found in oil & gas, chemical processing, power generation, and other severe industrial applications.

The valve features a trunnion-supported ball combined with a Double Block and Bleed (DBB) sealing system, ensuring positive isolation and controlled cavity pressure management under high differential pressure.

Its top entry construction allows in-line inspection and maintenance without pipeline removal, significantly reducing downtime in continuous operation systems. A one-piece cast body provides high structural integrity while maintaining cost efficiency for large-size and high-pressure installations.

Safety-oriented design elements, including fire-safe construction, anti-static device, and anti-blowout stem, support reliable operation in hazardous services. For sour gas environments, materials and sealing systems can be supplied in compliance with NACE MR0175 requirements.

Parts List
No.Part NameNo.Part NameNo.Part NameNo.Part Name
1"O"-Ring9Seat adjustment ring17Packing Box25Nut
2"O"-Ring10Seat18Key26Valve Lid
3Thrust Washer11Worm-Gear19Packing27"O"-Ring
4Packing12Bolt20Gasket28Gasket
5Seat Retainer13Connection Plate21"O"-Ring29Ball
6Spring14Stud22Stem Bearing30Thrust Washer
7Spring Seat15Nut23Stem31Stem Bearing
8Thrust Washer16Bolt24Stud32Body
Technical Specifications

Dimensions: Class 1500 - Full Port

Size NPS/DNBore (in/mm)Face to Face (in/mm)D2 (in/mm)Weight (lb/kg)
B1B2RFRTJBWE
2" / 501.94 / 491.94 / 4914.5 / 36814.63 / 37114.5 / 3688.5 / 216121 / 55
3" / 802.94 / 742.94 / 7418.5 / 47018.63 / 47318.5 / 47010.5 / 267331 / 150
4" / 1003.94 / 1003.94 / 10021.5 / 54621.63 / 54921.5 / 54612.2 / 311606 / 275
6" / 1505.69 / 1445.69 / 14427.75 / 70528 / 71127.75 / 70515.6 / 3961389 / 630
8" / 2007.56 / 1927.56 / 19232.75 / 83233.13 / 84132.75 / 83219.1 / 4862557 / 1160

Dimensions: Class 1500 - Reduced Port

Size NPS/DNBore (in/mm)Face to Face (in/mm)D2 (in/mm)Weight (lb/kg)
B1B2RFRTJBWE
2"X1.5" / 50X401.94 / 491.5 / 3814.5 / 36814.63 / 37114.5 / 3688.5 / 216110 / 50
3"X2" / 80X502.94 / 741.94 / 4918.5 / 47018.63 / 47318.5 / 47010.5 / 267212 / 96
4"X3" / 100X803.94 / 1002.94 / 7421.5 / 54621.63 / 54921.5 / 54612.2 / 311441 / 200
6"X4" / 150X1005.69 / 1443.94 / 10027.75 / 70528 / 71127.75 / 70515.6 / 396827 / 375
8"X6" / 200X1507.56 / 1925.69 / 14432.75 / 83233.13 / 84132.75 / 83219.1 / 4861565 / 710
Frequently Asked Questions
Q1: What is the main advantage of a top entry ball valve?

The primary advantage is in-line maintainability. The valve internals can be inspected or replaced without removing the valve body from the pipeline, significantly reducing downtime.

Q2: What does "Class 1500" signify in valve specifications?

Class 1500 refers to the pressure-temperature rating of the valve according to ASME B16.34. It indicates the maximum allowable working pressure for specific materials at varying temperatures.

Q3: How does the Double Block and Bleed (DBB) feature work?

DBB allows the valve to seal the pressure from both upstream and downstream ends simultaneously. The bleed port in the cavity allows for pressure relief or testing of the seal integrity.

Q4: Is this valve suitable for sour gas environments?

Yes, materials can be customized to comply with NACE MR0175/ISO 15156 standards to ensure resistance to sulfide stress cracking in sour service applications.

Q5: What are SPE and DPE seat designs?

SPE (Single Piston Effect) seats allow self-relieving of cavity pressure to the pipeline. DPE (Double Piston Effect) seats provide a redundant seal even if one seat fails, often used for critical safety barriers.

Q6: Can you provide larger sizes than those listed in the table?

Yes, custom engineering for larger valve sizes up to 56" and specialized pressure classes is available upon technical request.

Related Products